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The ASE series single screw extrusion and pelletizing system is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap.
It combines function of plasticization and pelletizing to one step and is ideal for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final productions produced by ASE single screw extrusion line are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion cand plastics injection,etc.
| Machine Model | ASE-Pro |
| Target Recycled Material | HDPE，LDPE，PP，BOPP，CPP，OPP，PA，PC，PS，PU，ABS Final Product Shape: Particles |
| Final Product Shape | Particles |
| System composition | Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, Conveyor Fan, Product Silo. |
| Output Range | 320kg/h-2100kg/h |
| Feeding Device | Belt Conveyor (Standard), Roll Hualing off device (Optional) |
| Diameter of screw | 100mm-180mm |
| Material of screw | Bimetal |
| L/D of screw | 50/ 1 |
| Heater of barrel | Ceramic heater or Far-infrared heater |
| Cooling of Barrel | Air cooling of fans through blowers |
| Vacuum deashing exhaust | Two Double-zone vacuum degassing system (Standard) |
| Pelletizing type | Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing |
| Voltage Standard | According to the Voltage of the Customer's Location |
| Optioanl device | Metal detector, Roll hualing off device, Masterbatch and additives feeder |
| Warranty | 13 months from the date of bill of lading |
| Technical services | project design, factory construction, installation and recommendations, commissioning |
Top-of-the-range single screw extruder pelletizing machine, excellent degassing and filtering performance for recycling
The ASE-Pro is the entirely new standard recycling and pelletizing system with optimized super long L/D ratio, filtering ahead of vacuum degassing, specially suit to the waste plastics such as high contaminated and heavily printed recycling and pelletizing.
Because of the super L/D ratio, the single stage extruder in the production line can be used as a double-stage extruder. After the middle double-piston type screen changer, another filter can be added at the end. The double filter standard can improve the quality and performance of the final product particles.
Longer processing L/D, material o screw and barrels are alloyed materials, with 2 years warranty. In the middle of processing section, sets the double-piston type screen changer， to let the melt pre-filtering before the vacuum degassing action, which can realize better homogenization and enhance the degassing performance.
Double-piston type screen changer with wide filtering area to present longer screen changing time, especially suitable to the high contaminated materials recycling and pelletizing.
Better volatilization performance, the melt will be degassed after filtering, especially good to the heavily printed materials recycling and pelletizing.
European standard Rittal structure electrical cabinet, which dust and water proof level is IP54; SSR+PLC principle to assure less energy consumption and realize whole system smart running.
Intelligence Start: One button only
Following set logistical sequence and materials processing requirement, interlocked system modules can start by “one button only”, to avoid mistake or fault occurred by manual operation.
Emergency Stop
Emergency stop function is available in ASE-Pro system in case that uncertain risk occurred during machine running.
Life safety protection
ASE-Pro system fully understanding safety issue during the actual operation step. Each operating position and rotating part equipped with electrical safe switch, to guarantee producing process safely and ensure clients’ staffs life safety from potential risks during machine’s running.
Plastic performance keeping
Thanks to precise temperature controlling and optimized plasticization design, ASE-Pro system ensure the reliable quality output of plastic granules.
System program remote monitoring and transmission system
