The ADS series single screw extrusion and pelletizing system is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap.
It combines function of plasticization and pelletizing to one step and is ideal for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final productions produced by ADS single screw extrusion line are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion cand plastics injection,etc.
Machine Model |
ADS |
Target Recycled Material |
HDPE,LDPE,PP,BOPP,CPP,OPP,PA,PC,PS,PU,ABS Final Product Shape: Particles |
Final Product Shape |
Particles |
System composition |
Screw Loader, Single Screw Extruder, Filtration first, Vacuum Degassing, Pelletizer, Water Cooling Device, Dehydration Section, |
Conveyor Fan, Product Silo. |
|
Output Range |
320kg/h-2100kg/h |
Feeding Device |
Belt Conveyor (Standard), Roll Hualing off device (Optional) |
Diameter of screw |
100mm-180mm |
Material of screw |
Bimetal |
L/D of screw |
50/1 |
Heater of barrel |
Ceramic heater or Far-infrared heater |
Cooling of Barrel |
Air cooling of fans through blowers |
Vacuum deashing exhaust |
Two Double-zone vacuum degassing system (Standard) |
Pelletizing type |
Water-ring pelletizing/ water-strands pelletizing/ Under-water pelletizing |
Voltage Standard |
According to the Voltage of the Customer's Location |
Optioanl device |
Metal detector, Roll hualing off device, Masterbatch and additives feeder |
Warranty |
13 months from the date of bill of lading |
Technical services |
project design, factory construction, installation and recommendations, commissioning |
The ADS series single screw extrusion and pelletizing system is a specialized and reliable system, suitable to the recycling and re-pelletizing job of rigid plastic scrap. It combines function of plasticization and pelletizing to one step and is ideal for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final productions produced by ADS single screw extrusion line are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion cand plastics injection,etc.
Screw loader for loading dried flakes up into the extruder.
Screw Loader to load PP flakes into extruder’s feeding hopper. Loading motor power: 2.2 kw. Conveying pipe made with stainless steel material, pipe inner thickness is 2mm, pipe diameter is 102mm.Special design. No blockage.
With ABB/Schneider inverter.ASE adopts high strength hardened reducer; Due to the compact structure and small center distance, the gearbox cannot be configured larger models of bearings, therefore, it is necessary to ensure that concentrate both coupling of motor drive and gearbox, to reduce effect of additional bending-motion to the bearings, which may affect the bearing using-life.
By screw’s rotation, the plastic material goes forward, to finish the processing of compacting, melting, homogenization. Material of screw adopts qualified nitride steel(38CrMoAlA), process of CNC, with nitride treatment, has the ability of corrosion resistance and wear-resisting. With the specialized design of screw, even running with high speed, the material of polyolefin can be well melted under lower temperature and lower melting pressure.
Intelligence Start: One button only Following set logistical sequence and materials processing requirement, interlocked system modules can start by "one button only” Intelligence Stop: One button only Each related modular part in ACS system available to shut down by only one button. Emergency Stop Emergency stop function is available in ACS system in case that uncertain risk occurred during machine running.
System program remote monitoring and transmission system,bluetooth both are available for ACS-Pro system realizing functions of remote monitoring and information transmission.
It is part of screw pair, made of nitride steel, inner surface with nitriding treatment, to present higher surface hardness and better wear-resisting.
The hot energy generated by heaters transmits through the barrel to the inside plastic materials, makes the plastic melting; with the temperature sensors and cooling fans which assembled on each heating zone.
It consists of two sets of Single-Screw extruders , suitable for printing ink heavy, high moisture content, poor fluidity and temperature sensitive, high impurity content materials which requires the double filtration system, multiple exhaust and other higher requirements, and a longer process.
A regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. the requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
Water ring pelletizing system set as the standard granulating method. self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. The production line can be equipped with three kinds of granulation methods: water circumferential cutting, water-cooled stretching, automatic stretching or underwater granulation.
Advanced dewatering vibration sieve combining with horizontal- type centrifugal dewatering present high-performance dried pellets and lower energy consumption.
Final output: Plastic granules